Mobile facility

MUPSV

Mobile Produced-Water Separation Unit

A mobile three-phase facility for separating gas, oil and produced water directly at a well pad or field site.

Mobile MUPSV separation facility at a field site
Mobile MUPSV separation facility at a field site

Purpose

Reduce ballast water in the gathering system, unload pipelines and the central oil treatment plant, and condition water for further treatment or injection.

Process arrangement

Simplified process diagram

The diagram identifies the principal process duties, equipment connections and product handover points. Final scope, redundancy and battery limits are established from project data.

MUPSVMUPSV simplified process diagramSimplified process diagram
Mobile Produced-Water Separation Unit: MUPSV simplified process diagramMobile-unit boundaryWater with residual oilRecovered oilWellstreamGravity separationSeparated gasOil to gatheringHydrocyclone waterpolishingWater toinjection ortreatment
Process mediumOil / emulsionGasWater

The diagram reflects the core MUPSV process: gravity separation of oil, water and gas followed by hydrocyclone polishing of separated water.

Engineering basis

Technical parameters

Final ratings, materials and supply scope are established from project-specific operating data.

Typical liquid-duty range1,500 / 2,000 / 5,000 / 10,000 m³/d
Operating pressure2.0–6.3 MPa
Inlet water cut50–99%
Separated-water share70–95%
Gas-oil ratioup to 200 m³/m³
Oil in separated water at outletup to 30 mg/L*
Suspended solids in separated water at outletup to 30 mg/L*

Process functions

Principal process duties

  • Free-gas separation
  • Gravity oil-water separation
  • Water polishing in hydrocyclone or other engineered stages
  • Outlet-stream metering and oil return to the gathering system
  • Local and remote process monitoring

Typical scope

Main equipment

  • 01

    Three-phase separation module

  • 02

    Hydrocyclone or alternative water-polishing module

  • 03

    Pumping, metering and chemical-dosing modules

  • 04

    Interconnecting piping, isolation, control and relief valves

  • 05

    Instrumentation, emergency shutdown and process control

  • 06

    Power distribution, heat tracing, lighting and earthing

  • 07

    Maintenance platforms, shelters and transport provisions as required

Questionnaire

Data required for engineering

Worked examples and vessel-volume fields are retained. Use them as guidance or provide parameters from an existing design.

  1. 01

    Minimum, normal and maximum liquid, oil, water and gas rates

  2. 02

    Wellstream composition and physical properties

  3. 03

    Inlet pressure and temperature, allowable pressure drop

  4. 04

    Required outlet-stream quality and export destinations

  5. 05

    Climate, site category, available utilities and transport constraints

Resources

Technical documents

Proposal request

Operating data for a technical and commercial proposal

Attach the completed questionnaire or provide the principal operating data below. Equipment scope, design ratings and battery limits follow engineering review.

Email the questionnaire, specification and attachments

Facility composition

Principal equipment and process packages

The list reflects a typical functional structure. Process stages, redundancy and battery limits are established by engineering calculations.

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